Heavy Machinery Fabrication Plant
Located in Adana as part of Simgetek's long-term production strategy, our Heavy Machinery Fabrication Plant is in operation and is our main facility for heavy, high-tonnage welded fabrication (up to 300 tons per item of equipment).
Established in 2018 on a 20,000 m² site, the facility was purpose-designed for the fabrication of large and heavy components, bringing welded fabrication, heat treatment and machining together in a single integrated production environment.
FACILITY INFRASTRUCTURE
Infrastructure Designed
for Heavy Fabrication
The facility was planned around the requirements of heavy fabrication: wide, high bays, high crane capacities and large door dimensions that allow equipment to be fabricated and shipped in a single piece where the design permits.
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20,000 m² enclosed site —
14,500 m² covered fabrication area and 5,500 m² open area -
3 bays; each 24 m wide and 120 m long, with hook heights of 16 m and 12 m respectively
3 bays - 2 bays welded fabrication, 1 bay machining -
Hydraulic Dishing Press; maximum pressing force 1,000 tons, max. Ø9,000 mm, distance between columns 9,250 mm -
1 bay; 20 m wide and 50 m long, with hook heights of 16 m and 12 m respectively -
9 overhead cranes; maximum lifting capacities 1×100 tons, 3×50 tons, 3×30 tons, 1×20 tons and 1×10 tons -
8 m × 8 m door dimensions — six (6) doors -
2 gantry cranes; maximum lifting capacity 30 tons, hook height 12 m, service areas 1,000 m² and 2,400 m²
Integrated Heat Treatment
Post-weld heat treatment is carried out in-house; large equipment therefore does not need to be shipped to outside facilities, and the entire fabrication process remains under Simgetek's control.
- Furnace Dimensions
- 16.5 m × 7.4 m× 7.2 m
- max. part weight
- 120 tons
- Maximum Temperature
- 1,000 ºC,
Machining Bay
The facility has a dedicated machining bay equipped with high-capacity machining centres.
This allows welded structures to be finish-machined in-house to the required dimensional and geometric tolerances.
Gantry Type Machining Centre
5-axis simultaneous machining; total travel along the gantry
Working Strokes
- X — 17,000 mm
Total working stroke along the gantry - Y — 7,750 mm
Cross working stroke - W — 3,300 mm
Cross-slide vertical stroke - Z — 2,000 mm
Ram vertical stroke
Working Area
5 × 17 m — Fixed clamping table
Ø5,000 mm / 100 tons — Carousel table
Ø7,600 mm / 45 tons — With clamping arms
Borwerk Type Machining Centre
5-axis simultaneous machining
Working Strokes
- X — 23,000 mm
Longitudinal column stroke - Y — 7,000 mm
Vertical stroke - W — 1,000 mm
Boring spindle extension - Z — 1,600 mm
Ram transverse stroke
Working Area
4,000 × 8,000 × 300 mm / 2 units
Clamping table
4,000 × 4,000 mm / V: 3,000 mm / 130 tons
Travelling rotary table
1,300 × 1,880 × 5,000 mm / 2 units
Clamping angle plate
C-Axis Horizontal Turning Centre
Technical Capacity
8,000 mm
Distance between centres
8 tons
Maximum workpiece weight
630 mm / 1,250 mm
Table height
Z — 1,600 mm
Ram transverse stroke
Materials and Fabrication Scope
The facility fabricates both carbon steel and stainless steel, and heavy welded, high-tonnage structures form the core of its production programme. Thanks to its bay dimensions and crane capacities, the facility is not bound by the usual part weight or size limitations.
Annual Capacity
- Equipment and pressure vessels: 4,000 – 7,000 tons/year
- Tank pre-fabrication: 10,000 – 13,000 tons/year
- Structural steel: 10,000 – 15,000 tons/year
- Pipe spool fabrication: 230,000 – 300,000 WDI/year
An Investment Built for Long-Term Growth
The Heavy Machinery Fabrication Plant reflects the importance Simgetek places on infrastructure investment, manufacturing excellence and sustainable growth.
Combining large-scale fabrication capability, integrated heat treatment and in-house machining with an experienced team, Simgetek serves as a single-source solution partner for equipment that requires complex, heavy fabrication for industrial projects.